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Threaded Bar

Threaded bar is a hot-rolled solid bar with discontinuous external threads. It can be connected by coupler. When threaded bars are used in the field of anchoring, according to the requirements of the anti-corrosion grade, it can form different anti-corrosion systems with couplers, nuts, plates, corrugated pipes, smooth plastic pipes, end caps, and so on.

Threaded bars is a hot-rolled solid bar with discontinuous external threads. It can be connected by coupler. When threaded bars are used in the field of anchoring, according to the requirements of the anti-corrosion grade, it can form different anti-corrosion systems with couplers, nuts, plates, corrugated pipes, smooth plastic pipes, end caps, and so on.

  • Application: Due to its high strength and flexible construction, threaded bar can be used as reinforcement cages, reinforcement beams, reinforcement meshes, soil nails, rock bolts, formwork tie rods, back pulls, micro piles, ground anchors and other structures. It is widely used in various construction scenarios such as building construction, dam reinforcement, slope support, tunnel support, hanging basket tensioning, and tower foundation. Usually used in conjunction with concrete, it has played a huge role in engineering construction.
  • Main diameter: 20 (left), 25 (right), 32 (right). Customized specifications are also available such as 28 (right), 34 (right).
  • Material: PSB500, PSB830, PSB930, PSB1080, and PSB1200.

Hot-dip Galvanized Coating Requirements

Product SpecificationLocal Coating Thickness (um)Mean Coating Thickness (um)Max. Coating Thickness (um)
Refined Rolled Thread Bar70~20085200

 

Class I Anti-corrosion System

 

 

 

Class I anti-corrosion anchoring system is suitable for semi-permanent support and permanent support in corrosive environment. Anchorage section is protected by corrugated pipe, end cap, cement grout, and the free section is protected by smooth plastic pipe.

Class II Anti-corrosion System

 

 

 

Class II anti-corrosion anchoring system is used for temporary support in corrosive environment and semi-permanent support in non-corrosive environment. Anchorage section is protected by cement grout, and the free section is protected by smooth plastic pipe.

Non-anticorrosive System

 

 

 

Non-anticorrosive anchorage system is suitable for temporary support in non-corrosive environments, and cement grout will protect the anchoring section.

Grouting method of threaded bar

1. Assemble the threaded bar and internal grouting solidification anti-corrosion system and put it into the hole.

2. Insert the exhaust pipe and the grouting pipe. Grouting pipe should reach the bottom of the hole, grouting method is pulling out the grouting pipe while grouting, and start the grouting pipe should be pulled out after grouting to 5m.

3. Use PO 42.5 ordinary Portland cement to prepare cement slurry, the water-cement ratio is controlled at 0.4-0.45, and the grouting pressure is controlled at 0.4-0.6Mpa until the orifice overflows. At this time, all the exhaust pipes should be pulled out and the grouting pipes should not be pulled out.

4. Use cement bag wet clay plus steel plate to seal and tightly plug, grout at 0.4-0.6Mpa stably for 5min, then pull out the grouting tube.

5. The grouting volume should be greater than 1.2 times its theoretical calculated volume.

6. After grouting, install the plate and nut.

Dia.PSB500PSB830PSB930PSB1080
15KTB15-Q500KTB15-Q830KTB15-Q930KTB15-Q1080
20KTB20-Q500KTB20-Q830KTB20-Q930KTB20-Q1080
25KTB25-Q500KTB25-Q830KTB25-Q930KTB25-Q1080
32KTB32-Q500KTB32-Q830KTB32-Q930KTB32-Q1080
36KTB36-Q500KTB36-Q830KTB36-Q930KTB36-Q1080
40KTB40-Q500KTB40-Q830KTB40-Q930KTB40-Q1080
50KTB50-Q500KTB50-Q830KTB50-Q930KTB50-Q1080

Hot-dip Galvanized Coating Requirements

Product SpecificationLocal Coating Thickness
(um)
Mean Coating Thickness
(um)
Max. Coating Thickness
(um)
Threaded bar70~20085200

Corrugated Pipe

SpecificationInner Dia.
(mm)
Outer Dia.
(mm)
Thickness
(mm)
Material
KPC50/6050601.2PE
KPC50/6550652PE
KPC50/6850681.2PE
KPC65/7565751.2PE
KPC67/7567751.2PE
KPC65/8565852PE
KPC80/100801001.2PE
KPC85/9585951.5PE
KPC100/1101001101.2PE
KPC100/1251001252PE

End Cap

SpecificationCorrugated Pipe Size
(mm)
Inner Dia.
(mm)
Outer Dia.
(mm)
Length
(mm)
Material
KPC60/65-120606065120ABS
KPC68/73-120686873120ABS
KPC75/80-120757580120ABS
KPC85/90-120858590120ABS
KPC100/105-120100100105120ABS
KPC110/120-120110110120120ABS

End Cap with Hole

SpecificationCorrugated Pipe Size
(mm)
Inner Dia.
(mm)
Outer Dia.
(mm)
Length
(mm)
Material
KPC60/65-90H60606590ABS
KPC68/73-90H68687390ABS
KPC75/80-90H75758090ABS
KPC85/90-90H85859090ABS
KPC100/105-90H10010010590ABS
KPC110/120-90H11011012090ABS

Smooth Plastic Pipe

SpecificationInner Dia.
(mm)
Outer Dia.
(mm)
Thickness
(mm)
Material
KPS51/5451541.5PE
KPS57/6057601.5PE
KPS66/6966691.5PE
KPS82/8582851.5PE
KPS82/8882883PE
KPS92/9592951.5PE
KPS102/1051021051.5PE

 

 

 

 

 

 

 

Nut: When the threaded rod is applied in the support field, it is used to transfer the load of the plate to the anchorage section by tensioning and prestressing thread bar.

SpecificationThread Bar Size
(mm)
Across Flat
(mm)
Height
(mm)
Weight
(kg)
KTB151530500.22
KTB202032450.17
KTB252550600.7
KTB323265721.4
KTB363665801.45
KTB4040701002.12
KTB5050801103.1

 

 

 

 

 

 

 

Plate: When the threaded rod is used in the support field, the component is in contact with the surrounding rock or soil and bears pressure from them.

SpecificationThread Bar Size
(mm)
Length
(mm)
Thickness
(mm)
Hole Dia.
(mm)
KTB15151501025
KTB20201501030
KTB25251502035
KTB32322002545
KTB36362003050
KTB40402504055
KTB50503004070

 

 

 

 

 

 

 

Coupler: It is mainly used to connect threaded rods to reach the service length.

SpecificationThread Bar Size
(mm)
Outer Dia.
(mm)
Length
(mm)
Weight
(kg)
KTB1515381100.8
KTB2020381100.7
KTB2525501321.35
KTB3232601682.4
KTB3636702003.6
KTB4040752205.2
KTB5050902709.8

Plastic Centralizer: It is an element that can locate the rebar centrally and ensure the grout thickness and has various types such as lantern centralizer, strap centralizer, and so on.

 

 

 

 

 

 

 

① Strap Centralizer:It can be divided into internal strap centralizer and external strap centralizer. It comes with a strap and becomes cylindrical when rolled up. It is used with steel bars and plastic pipes, which ensures uniform grouting thickness. It has low-temperature resistance and corrosion resistance. Compared with the lantern type, it can be installed from anywhere, convenient and fast.

Internal Strap CentralizerSpecificationThread Bar Size
(mm)
Outer Dia.
(mm)
Material
KCN25/452545PE
KCN25/502550PE
KCN25/602560PE
KCN25/652565PE
KCN25/752575PE
KCN28/452845PE
KCN28/502850PE
KCN28/752875PE
KCN32/453245PE
KCN32/503250PE
KCN32/653265PE
KCN32/753275PE
KCN32/853285PE
KCN40/754075PE
External Strap
Centralizer
SpecificationPlastic Pipe Size
(mm)
Outer Dia.
(mm)
Material
KCW65/10065100PE
KCW80/11080110PE
KCW80/14080140PE
KCW90/12090120PE
KCW90/14090140PE

 

 

 

 

 

 

 

② Lantern Centralizer:During installation, insert steel bar in lantern centralizer to ensure uniform grouting thickness and good corrosion resistance.

SpecificationThread Bar Size
(mm)
Outer Dia.
(mm)
Material
KCD25/452545UPVC
KCD25/552555UPVC
KCD25/652565UPVC
KCD25/752575UPVC
KCD25/852585UPVC
KCD25/952595UPVC
KCD32/553255UPVC
KCD32/653265UPVC
KCD32/753275UPVC
KCD32/853285UPVC
KCD32/953295UPVC
KCD40/554055UPVC
KCD40/654065UPVC
KCD40/754075UPVC
KCD40/854085UPVC
KCD40/11540115UPVC
KCD40/14540145UPVC
KCD50/805080UPVC
KCD50/955095UPVC
KCD50/14550145UPVC

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